AMPOWER Report 2022

Additive
Manufacturing
Report

The independent market
and technology source
powered by AMPOWER

Download Management Summary Purchase the new AMPOWER Report 2022

AMPOWER Report 2022

Additive
Manufacturing
Report

The independent market
and technology source
powered by AMPOWER

Download Management Summary Purchase the new AMPOWER Report 2022

Selected references

AMPOWER Report

Market numbers and deep dives into all AM technologies

Market

A detailed analysis with more than 80 figures, tables and diagrams describe the worldwide industrial metal and polymer Additive Manufacturing market of today and tomorrow. The data is based on primary research results with industry experts and representatives of the supply chain and user market.

Technology

Learn about the state of the art and maturity level of all known Additive Manufacturing technologies. Make a deep dive into supply chain, materials, design characteristics and cost. Access the extensive supplier and application database.

Go to AMPOWER Report table of contents

References

What our customers say

“The AMPOWER Report provides us with comprehensive market insights. In the highly disruptive AM industry, it is important to make profound decisions based on latest market data.”

Dr. Marco Nock
SVP Innovation Management, EOS
Picture courtesy of EOS

Why AMPOWER Report

Good reasons for the AMPOWER Report

The authors combine over 40 years of experience in Additive Manufacturing as well as over 250 international customer projects and trained more than 300 engineers worldwide. The report is the first of its kind, that combines direct personal interviews with users and suppliers of the industry. The system suppliers that contributed direct input for the AMPOWER report represent over 90 % of the worldwide installed base of Additive Manufacturing machines. The users, who contributed direct input for the report, represent over 10 % of the worldwide installed base.

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Over 300 personal interviews
More than 23,000 data points collected for AMPOWER Report 2022
Responding system suppliers represent over 90% of installed base
Authors with more than 250 international AM projects
Complete independence and transparency
Reliable data with regular updates
Direct access to all data via report portal

Quick access

Dive into Additive Manufacturing

Metal technology developments 2022

15. March 2022

Various industries have successfully adopted polymer Additive Manufacturing. Consumer Goods and Automotive are using the freedom of AM to increase the comfort of their products by designing lattice structures.

Polymer technology developments 2022

15. March 2022

Methodology 2022

12. March 2022

Basis for the AMPOWER Report 2022 are personal interviews as well as secondary research from publicly available sources. The personal interviews were conducted directly by AMPOWER staff. The respondents were typically the respective Additive Manufacturing managers or directors with insight into the technological as well as economical company figures. The total number of data points of the AMPOWER Report 2022 data acquisition exceeds 23,600. Additional historical data and qualitative information was used to describe the AM market most accurately.

Polymer AM market by industry 2022

4. November 2021

Polymer AM market by technology 2022

4. November 2021

Currently 16 different polymer Additive Manufacturing technologies are commercially available. Many of them are in an early market penetration stage and look for fast growth to increase their market share. Filament Based Material Extrusion continuous to lead the way in polymer Additive Manufacturing.

Polymer AM market by region 2022

4. November 2021

The market analysis segmented by regions will provide insights into the current state and outlook of the polymer Additive Manufacturing market for the different areas of the world. The regions of interest are mostly categorized into the groups of the Americas (AMER), the Asia Pacific region (APAC) consisting of East Asia, South Asia, Southeast Asia, and Oceania as well as the group of Europe, the Middle East and Africa (EMEA).

Polymer AM market size 2022

4. November 2021

After a near flat year in 2020, the market exceeds a value of EUR 5 billion in 2021. However, parallel to the general economic recovery in 2021 and beyond, the AM market expects to go back to its strong growth of the past. Suppliers expect a CAGR in the double digit range over the next 5 years.

Polymer AM market by material 2022

4. November 2021

The polymer Additive Manufacturing material market is expected to double signifiantly grow over the coming years. Most of the material consumption is driven by mass customized products and serial production. Over the next years, it is expected that the material market will adapt more and more to the properties required by the applications. The extended material portfolio within all printing categories will eventually enable the development of new applications. Further material development will contribute to the maturing of the polymer market.

Polymer AM industrialization 2022

4. November 2021

Over 16 different polymer AM technologies are currently known and all at different stages of technological and industrial maturity. This section evaluates important characteristics describing the state of the industrial use of polymer AM today and in the future. While the dental industry has already implemented mass customized products, the consumer goods industry is also picking up the advantages of Additive Manufacturing. The mass customization of lattice structures within sporting goods or eye ware frames is just another step for the polymer Additive Manufacturing market to take to widespread industrial use of AM.

Metal AM market by material 2022

4. November 2021

The metal Additive Manufacturing material market is expected to significantly increase feedstock use in the next five years. Regardless the high growth, the feedstock accounts for only a very small fraction of the worldwide metal material market. Most of the alloy consumption in AM is driven by high end applications such as aerospace or medical. Thus, high strength and high temperature alloys are taking large shares.

Metal AM market size 2022

4. November 2021

Additive Manufacturing is experiencing massive growth and is considered to be one of the key technologies on the path of digitalization and industry 4.0. The ability of manufacturing parts directly from a CAD file is creating high expectations in the market. Nevertheless, the metal Additive Manufacturing market size is still a niche compared to other manufacturing technologies.

Metal AM market by region 2022

4. November 2021

Metal Additive Manufacturing is used all over the world. The regions of interest in the AMPOWER Report are segmented into the groups of the Americas (AMER), the Asia Pacific region (APAC) consisting of East Asia, South Asia, Southeast Asia, and Oceania as well as the group of Europe, the Middle East and Africa (EMEA).

Metal AM market by technology 2022

4. November 2021

The metal Additive Manufacturing technology market will face large shifts in distribution and usage of AM principles due to new and upcoming technologies entering the market. Today, the large majority of machines sold and used are Laser Beam Powder Bed Fusion systems. However, technologies such as Binder Jetting or Wire Arc Deposition will significantly increase their market share over the next 5 years.

Metal AM market by industry 2022

4. November 2021

Many different industries have successfully adopted metal Additive Manufacturing. Medical and dental can be regarded as pioneering industry with serial productions starting in the early 2000s. Other industries, especially aerospace continue to play a strong part in metal Additive Manufacturing.

Additive Manufacturing Industrialization

Metal AM industrialization 2022

4. November 2021

Over 20 different metal AM technologies are currently known, which are in highly different stages of maturity. Processes like Powder Bed Fusion or Powder Laser Deposition are well-established in multiple industries and used in qualified productions of serial parts. Other AM technologies have just been introduced into the market or are still in a phase of development.

Start-ups 2022

4. November 2021

Additive Manufacturing is a highly dynamic and innovative industry. This leads to start-ups that form the technology landscape. Emerging mostly from university background, start-ups are most active in area of system development. Other fields include software, materials and applications.

Innovations in AM software 2022

4. November 2021

Additive Manufacturing experiences massive growth and is considered to be one of the key technologies on the path of digitalization and industry 4.0. The ability of manufacturing parts directly from a CAD file enables mass-customization and on-demand production. Software is the key in design generation and processing of production data.

Research activities 2022

4. November 2021

Companies and universities are closely linked in research and development activitities in the field of Additive Manufacturing. Resulting joint projects, partnerships and spin-offs accelerate the overall development and industrialization of the technology. Following reports describe the current state in the specific regions.

The investor's view 2022

4. November 2021

Over 18 different metal AM technologies are currently known and all at different stages of technological and industrial maturity. This section summarizes the technological advancements by the different technologies on a high level.

Region EMEA 2022

4. November 2021

Region APAC 2022

4. November 2021

Region AMER 2022

4. November 2021

Table of Contents 2022

4. November 2021

AMPOWER

Maturity of metal technologies

30. March 2021

As of now, 20 different working principles are known with over 194 OEMs supplying machines. The technologies have a different state in terms of technology and industrialization maturity. The AMPOWER Maturity Index provides an overview of the technologies.

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Maturity of polymer technologies

30. March 2021

As of today, 16 different working principles are known with over 240 vendors supplying industrial machines. To successfully employ polymer Additive Manufacturing, the printing process and its properties must be understood. AMPOWER provides and overview of each technology principles regarding process chain, part and material properties and maturity

Polymer Additive Manufacturing history

30. March 2021

First experimental set-ups and early machine concept developments in Additive Manufacturing go back to the 60s and 70s of the 20th century. The Additive Manufacturing market landscape has changed over the last decades. It all started with the invention of the Stereolithography process by Charles Hull. This Invention can be declared as the point of origin for the polymer AM market as well as the entire AM market.

Material Jetting

26. March 2021

Material Jetting, sold under the brand name of PolyJet, allows high accuracy and detail. This process enables the combination of separate materials with different characteristics in one process.

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Pellet based Material Extrusion

26. March 2021

Pellet based Material Extrusion is a modification of Filament based Material Extrusion. The two technologies only differ regarding the used feedstock form and the extrusion principle. These differences also affect the potential uses of the technologies. While filament is generally used for small and medium size parts, Pellet based ME can output higher volumes of 10x or 100x or more to create large parts. But not only the higher throughput and speed are a decision factors, also the pellet feedstock is considerably lower in cost than filament.

Continuous Fiber Material Extrusion

26. March 2021

Continuous Fiber Material Extrusion is a modification of Filament Based Material Extrusion. In addition to the use of thermoplastic material a continuous fiber is used to increase the mechanical properties of the produced part. This technology nowadays supplied by several suppliers such as MARKFORGED, ANISOPRINT and DESKTOP METAL.

AMPOWER

Filament based Material Extrusion

26. March 2021

Material Extrusion, also known as Fused Deposition Modeling (FDM) or Fused Filament Fabrication (FFF), was developed and patented by STRATASYS in the early days of Additive Manufacturing. After the patent expired in 2009, this technology played a major role in the development of the consumer 3D printing market as well as the expansive adoption of Additive Manufacturing in the industry.

AMPOWER

Area-wise Vat Polymerization

26. March 2021

Area-wise Vat Polymerization, known also as Digital Light Processing or DLP, is a modification of Vat Polymerization. Instead of selective curing of a photopolymer by laser, a UV projector is used that cures an entire layer at once. This technology was first introduced by ENVISIONTEC and its founder Al Siblani. Nowadays this process is especially popular in the medial sector. Dental aligners, hearing aids and other customized products are produced via this technology in high numbers and take advantage of the accuracy and speed of this technology.

AMPOWER

Vat Polymerization

26. March 2021

Vat Polymerization also known as Stereolithography (SLA) is the origin of the 3D printing technology. Variations of the process have been developed over the last 40 Years to increase the efficiency and the accuracy of the process. Especially the medical sector is taking advantage of the various polymerization processes.

AMPOWER

Thermal Powder Bed Fusion

26. March 2021

Thermal Powder Bed Fusion also known under the brand names of Multi Jet Fusion (MJF) or High-Speed Sintering (HSS) was patented by Neil Hopkinson in 2004. This technology stands out with its productivity and high production capabilities. Thermal Powder Bed Fusion was commercialized by HP as well as VOXELJET.

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Laser Powder Bed Fusion

26. March 2021

Laser Powder Bed Fusion (LPBF), also known by its brand name of Selective Laser Sintering (SLS) is a proven AM technology. This technology is well established in the market and is used to produce prototypes, end use parts as well as spare parts. Especially the development over the past years of high temperature material systems made this technology also relevant for industrial use within aviation and other high-performance industries.

Future polymer Additive Manufacturing technologies

26. March 2021

Many new Additive Manufacturing technologies that are currently in R&D state are promising superior speed or new materials. Every year, new Additive Manufacturing technologies are announced and it is expected that this development will continue through the next years. This report section introduces most of those future Additive Manufacturing technologies and evaluates their current maturity level.

Innovations in AM software 2021

26. March 2021

Additive Manufacturing start-ups

30. April 2020

Additive Manufacturing standards

22. April 2020

The first user and supplier of Additive Manufacturing had to develop internal Additive Manufacturing standards all by themselves. New Additive Manufacturing standards enable for a faster adoption of the technology and allow suppliers and users to develop new Additive Manufacturing applications much faster. In this report section, the ASTM is reporting the current status of Additive Manufacturing standardization.

Additive Manufacturing market by material

6. November 2019

The metal Additive Manufacturing material market is expected to almost tripple in feedstock use in the next five years. Regardless the high growth, the feedstock accounts for only a very small fraction of the worldwide metal material market. Most of the alloy consumption in AM is driven by high end applications in aviation and medical. Thus, high strength and high temperature alloys are taking large shares.

Metal Additive Manufacturing history

31. October 2019

First experimental set-ups and early machine concept developments in Additive Manufacturing go back to the 60s and 70s of the 20th century. However, the first commercial systems have only been available since the late 80s. Generally, Charles Hull is credited with the invention of the first commercialized AM technology Stereolithography (SLA) and was granted the first patent in Additive Manufacturing.

Additive Manufacturing market by industry

30. October 2019

Additive Manufacturing industrialization

29. October 2019

Over 18 different metal AM technologies are currently known, which are in highly different stages of maturity. Processes like Powder Bed Fusion or Powder Laser Deposition are well-established in multiple industries and used in qualified productions of serial parts. Other AM technologies have just been introduced into the market or are still in a phase of development.

Additive Manufacturing Market By Technology

29. October 2019

Additive Manufacturing Market by Region

29. October 2019

At the early days of metal Additive Manufacturing, Germany was the leading market region with its first movers in LB-PBF technology CONCEPT LASER (now GE), EOS, REALIZER (now DMG MORI) and SLM SOLUTIONS. Hence, many pioneering users were located in Germany and Europe. By now, however, the market share is more evenly distributed with suppliers and buyers from all over the major industrial regions.

Additive Manufacturing market size

25. October 2019

Additive Manufacturing cost

14. October 2019

At the end all potential benefits of AM have to be expressed in one deciding factor: Cost. If during the evaluation and decision process Additive Manufacturing technology cannot show its cost-effectiveness or increase the margin, other means of productions will be employed. Thus, it is critical to understand how to derive Additive Manufacturing cost on component level, but also how to consider including secondary cost saving effects in the complete analysis.

Future Metal Additive Manufacturing Technologies

10. October 2019

Coldspray

8. October 2019

Coldspray is an Additive Manufacturing technology based on a traditional coating technology. Powder particles are bonded in solid state only by plastic deformation due to impact. This leads to extremely high productivity but the level of details and the data preparation are challenging.

Wire Arc Deposition

7. October 2019

Wire arc Additive Manufacturing is based on conventional wire based welding processes such as MIG, MAG and TIG welding. Due to its simplicity and low cost input material, the technology promises very high build rates at low cost. However to achieve the full flexibility that Additive Manufacturing claims, efforts in data preparation are still necessary.

Powder Laser Deposition

30. September 2019

Powder feed laser energy depositioning, also known as laser metal depositioning (LMD) is known as a welding technology since several years. Recently the technology is being adapted as an Additive Manufacturing technology by system integrators and off the shelf system providers. In this report section you learn about the background of LMD.

Binder Jetting

29. September 2019

The patents for Binder Jetting are as old as the ones from laser beam powder bed fusion. However in recent years, the technology is getting more attention due to several new players in the field who claim, Binder Jetting might enable large volume metal Additive Manufacturing production. In this report section, you learn everything about the background and state of the art of this technology.

Electron Beam Powder Bed Fusion

28. September 2019

In the shadow of LB-PBF, electron beam powder bed fusion (EB-PBF) developed as a major technology for certain applications like hip cups. Learn all about the state of the art of EB-PBF in this report section, the advantages of the technology and the further developments that are expected with nwe suppliers who are entering the market.

Laser Beam Powder Bed Fusion

27. September 2019

LB-PBF or laser beam powder bed fusion, also known as selective laser melting (SLM), is the most known metal Additive Manufacturing technology. With an installed base of over 7,000 systems, the technology is now wide spread with many public applications in production. This report section gives a broad overview of the state of the art of laser beam powder bed fusion.

Metal Additive Manufacturing Process Chain

14. September 2019

The 3D Printing process is only one step of the Additive Manufacturing process chain. In the past years, the focus of many Additive Manufacturing users shifted to the pre and post processes of Additive Manufacturing after the first step of the ideal AM design.

Metal Additive Manufacturing design

9. September 2019

Additive Manufacturing design is one of the major key success factors for the implementation of the technology. Today, most companies are familiar with the basics of the right design for Additive Manufacturing however new sinter based technologies have completely new process driven limitations and potentials.

Metal Additive Manufacturing materials

1. September 2019

The majority of available metal Additive Manufacturing materials is based on existing traditional alloys. Not all materials can be processed by the different AM technologies. This report section gives an overview of the available materials and their specific profiles.

Metal FDM

31. August 2018

Learn the background and state of the art of metal FDM. The process is based on the widely known polymer technology called fused depositioning modeling also known as FDM. Several variants are known and many new suppliers are currently going to market with either metal FDM system technology or Feedstock.

Additive manufacturing report 2022 market

Additive Manufacturing market report

Metal and polymer AM suppliers with positive outlook for 2026

The AMPOWER Report 2022 values the entire Additive Manufacturing market for metal and polymer systems, material and part manufacturing services at more than EUR 7 billion in 2021 with a projected double-digit growth until 2026. The industrial polymer Additive Manufacturing market is about more than double in size of its metal equivalent. While system sales revenues in both markets are at a similar level, material and part manufacturing suppliers are much more developed for polymers resulting in a larger share of revenue.

After the setback in the year 2020, the Additive Manufacturing market recovered and found its path back to growth. Already at the end of 2020, many suppliers signaled a positive outlook with an increase of orders along the complete value chain. The printer facilities of part manufacturers were back to run at full capacity after a desolate year and supplier were able to make up the lost business in the first year of the pandemic. This upward trend continued well in 2021, despite the continuous economic challenges existing all around the world.

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About the Data

What is the basis of the AMPOWER Report

The report data is based on personal interviews with system suppliers, material suppliers, service bureaus and users of Additive Manufacturing. For the AMPOWER Report 2022 we collected more than 23,000 data points and talked to over 300 international experts of the industry. This primary research is backed by project experience and several market and technology studies from the past 15 years.

Learn about our methodology

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metal additive manufacturing technologies v7

Additive Manufacturing technology report

Applications are driving technology diversity

The spectrum of Additive Manufacturing has become wide and is continuously increasing. In metal, there are 20 different metal AM and 16 polymer AM principles known. Each one has a different set of characteristics, advantages and process chain as well cost structure and AM Maturity Index. To successfully employ Additive Manufacturing, the printing process and its properties must be understood. Moreover, the design, process chain and cost structure have to be considered. AMPOWER provides in the technology report section insights into these topics.

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AMPOWER Report 2022

Additive Manufacturing Report

AMPOWER Report 2022

Additive Manufacturing Report

Selected references

AMPOWER Report

Market numbers and deep dives into all AM technologies

Market

Technology

References

What our customers say

Why AMPOWER Report

Good reasons for the AMPOWER Report

Quick access

Dive into Additive Manufacturing

Additive Manufacturing market report

Metal and polymer AM suppliers with positive outlook for 2026

About the Data

What is the basis of the AMPOWER Report

Download the management summary free of charge!

Additive Manufacturing technology report

Applications are driving technology diversity

Purchase

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Additive
Manufacturing
Report

Additive
Manufacturing
Report